Saturday, May 14, 2016

New Traveller - Done

We have been struggling with the traveller since we got Eximius nearly a year ago. Tried all sorts of lubricants including one touch specifically for lubricating sheaves. But nothing worked, it took a huge effort to move the traveller without any load and when under any kind of load, forgit abat it!
This pic shows the original traveller.
It's good sail trim to adjust the traveller either up or down (acording to the boat trim) but being unable to move it easily meant that we just didn't use it. And that results in poor sail trim when sailing from a beam reach all the way up to a close reach.

The old system was a 3:1 block and tackle with cam cleats on the ends of the traveller bar. That meant that we would have to stand in the companionway to try and adjust the sliding car of the traveller.

So, as part of our improvements and making it easier for us both to manage the boat sails and trim, we ordered a new traveller from Gahauer in California. A smaller company but great customer service and they made the original, now 30 year old, system that we're going to replace.

Woooh! Can you spell Hardware?
Peggy helped me guide the new hardware onto the track, it almost floated on... Peggy literally said - 'Wooooh'!

This is a serious upgrade.
The new traveler slid on soooo smooth, luckily I had a line around the traveler bar to stop it just floating off the other side.

We're talking 'SMOOTH' it's amazing, I would never have guessed that it would be so much smoother than the old unit.
The new control lines are led back to the cockpit, along with all the other sail control lines.

They are routed back to the cockpit via a pair of turning blocks on each side. It is simply amazing how much better this setup is compared to the original.

Now we can control the traveler from the helm without having to step down into the cabin companionway.

As the pic shows, the control line passes beneath the traveler bar and along side the 4 line clutch system.

Is it inappropriate to get all psyched up about a few pieces of rope and a bit of stainless steel?

Now we can simply adjust the traveler from the cockpit by lifting the line out of the cam cleats and re-positioning the traveler either up or down and then pulling the lines back into their new position in the cam cleats.

This is a big deal for Eximius! it changes the control from something that has been almost impossible to something that is easy for both of us. Peggy should be able to adjust the traveler position easily compared to being totally unable to make any change previously.

The Garhauer equipment upgrade has turned out to be a total success. Well worth the money.

Thanks Guido!

During the installation I had the normal issues: Screw that holds the starboard turning block strap in place broke, so I had to drill an extra hole aft of it to mount the turning block. The drill broke while drilling the hole for the inboard starboard cam cleat hole, but luckily it broke below the length of the screw, so it did not impact the secure attachment of the cam cleat. I miscalculated the length of the traveler control lines and had to buy a second set of lines from West Marine - they were really good about taking the short lines back, that saved me $60.

Total cost of project was $490 but really was worth it.

We're taking Eximius out for a test sail tomorrow, Sunday. Just a day sail, but it will give us a chance to practice our sail trim - so looking forward to this sail.

See you on the water.